secondary drying comes up often in conversation and rarely with the context attached. Here we lay out the basics in order, then work through the practical considerations.
Updated 2026-06-21. Numbers and descriptions here follow the published literature rather than marketing material.
Analytical methods for lyophilized solids must account for the low moisture content and the fragile cake. Karl Fischer titration is widely used for water content, while near-infrared spectroscopy can measure moisture non-destructively in sealed containers. X-ray diffraction and modulated differential scanning calorimetry help identify crystalline or amorphous phases. Residual solvent analysis may be needed if organic solvents were used during formulation. The combination of these methods supports batch release and long-term stability assessment.
Lyophilized products are typically stored as sealed solids in vials or syringes. Moisture ingress is a major concern because many dried cakes are hygroscopic and can lose stability when exposed to humid air. Storage temperature depends on the formulation; some products are kept refrigerated, while others are stable at room temperature. Container closure integrity and headspace moisture are often monitored. Light protection may also be required for some photosensitive materials.
Quality control for lyophilized materials includes visual inspection, residual moisture measurement, and reconstitution testing. Cake appearance can reveal process problems such as collapse, shrinkage, or meltback, although appearance alone does not prove potency. Residual moisture is commonly measured by Karl Fischer titration or by loss on drying. Reconstitution time is checked because a slow or incomplete dissolve can indicate a change in pore structure. Stability studies track these attributes over time under defined temperature and humidity conditions.
The process usually has three stages: freezing, primary drying, and secondary drying. Freezing sets the ice crystal structure and can determine pore size in the final cake. Primary drying removes free ice by sublimation at low pressure and low shelf temperature. Secondary drying removes bound water by raising the shelf temperature, although some water may remain as part of the solid. Cycle parameters depend on formulation, fill volume, vial type, and equipment performance.
The physical chemistry of freezing influences whether a formulation forms an amorphous glass or a crystalline solid. Amorphous systems can collapse if product temperature rises above the glass transition temperature of the freeze concentrate. Crystalline systems may show eutectic melting, where ice and solute melt together at a fixed temperature. Formulators add bulking agents, lyoprotectants, and buffers to preserve structure and biological activity. The optimum cycle keeps product temperature below critical thresholds during primary drying while allowing efficient sublimation.
Lyophilization is a dehydration process that removes water from a frozen material by sublimation under low pressure. The material is first frozen so that water becomes ice; then the surrounding pressure is lowered below the vapor pressure of ice. Heat is applied gently so ice changes directly to vapor without passing through a bulk liquid phase. The vapor is collected on a cold condenser, leaving a dry porous matrix. This process differs from simple evaporation because the material remains frozen during the main drying stage.
| Property | Value | Notes |
|---|---|---|
| Storage temperature | 2–8 °C or 20–25 °C | Depends on product stability; some require frozen storage. |
| Moisture content | 0.5–3% w/w | Higher values may reduce stability; target set per product. |
| Moisture method | Karl Fischer titration | Coulometric for low levels; volumetric for higher levels. |
| Cake appearance | Uniform, intact, no collapse | Visual inspection is qualitative and not a potency measure. |
| Reconstitution time | Seconds to several minutes | Depends on cake density, excipients, and diluent. |
Lyophilized solids are often hygroscopic, so handling occurs in controlled low-humidity areas or glove boxes when the material is exposed. Vials remain sealed with elastomeric stoppers and aluminum crimps until use, because airborne moisture can raise residual water and shorten shelf life. The porous cake is fragile and may crack, shrink, or powder during transport. Personnel typically avoid repeated warming and cooling of sealed units, which can draw moisture through closures. These practices aim to preserve the low water content achieved during drying.
Storage conditions depend on the formulation and the intended shelf life. Many pharmaceutical and biological freeze-dried products are kept at 2–8 °C, while some stable foods and reagents tolerate room temperature. Others require −20 °C or colder to slow chemical degradation or aggregation. Protection from light and oxygen is common because oxidation can continue in the dry state. Stability studies usually monitor potency, appearance, moisture, and reconstitution time over months or years. Predictions from accelerated studies are useful but may not fully capture real-time changes.
A typical cycle begins with freezing, which fixes the material into a solid and determines ice crystal size. Primary drying then raises heat under vacuum so ice sublimes, often near or below the collapse temperature of the formulation. Secondary drying removes bound water that remains after ice is gone, usually by gently warming the product. Each stage balances heat input against pressure to avoid melting or structural damage. Temperature probes and pressure sensors guide the transition between stages.
In practice, lyophilization is slower and more energy intensive than simple drying. Cycle times can range from hours to several days depending on load, container, and formulation. Amorphous materials may require excipients that help preserve structure during freezing and drying. The method is widely used for biological materials, pharmaceuticals, and foods where heat drying would cause unacceptable change. Open questions remain about scaling cycles between laboratory and production equipment, and this gap affects technology transfer.
Lyophilization removes water by freezing a material and then lowering pressure so ice changes directly to vapor. The process relies on sublimation, the phase transition from solid to gas without an intermediate liquid state. Because the material remains frozen during primary drying, the structure often stays porous. This porous matrix can rehydrate quickly when water is added back. The low pressure also allows vapor to leave the solid matrix without boiling.
Lyophilized products are typically hygroscopic and require protection from moisture during storage. Manufacturers seal them in glass vials, often under vacuum or an inert gas such as nitrogen. The container closure system, including the stopper and crimp seal, must prevent water vapor ingress. Storage temperature varies from controlled room temperature to refrigerated or frozen conditions, depending on the formulation. Humidity-controlled environments are essential because even brief exposure to ambient air can degrade the product.
Stability of a lyophilized product depends on its glass transition temperature, the temperature at which the amorphous cake transitions from a glassy to a rubbery state. Storage below this temperature minimizes molecular mobility and slows chemical degradation. If the storage temperature exceeds the glass transition temperature, the cake may collapse, shrink, or become sticky. Accelerated stability studies at elevated temperatures and humidity help predict shelf life, but they do not always reflect real-time behavior. Residual moisture content also plays a critical role in long-term stability.
Reconstitution involves adding a suitable diluent, often sterile water or a buffer, to the dried cake. Gentle swirling or inversion helps dissolve the material without creating excessive foam. The time required for complete dissolution can range from seconds to several minutes and depends on the cake structure and the diluent. Improper reconstitution, such as vigorous shaking or using the wrong diluent, can cause protein aggregation or loss of activity. After reconstitution, the product may have a limited shelf life and should be used according to its labeling.
Lyophilization is a drying process in which a solvent, usually water, is removed from a frozen material by sublimation under reduced pressure. The material is first solidified, then placed under vacuum so that ice transitions directly to vapor without a bulk liquid phase. This approach suits heat-sensitive substances that would degrade during conventional evaporation. Primary drying removes unbound ice, while secondary drying reduces water that remains adsorbed to the solid matrix. The result is a porous, lightweight solid that can be reconstituted later.
A typical cycle begins with freezing, sometimes including an annealing step to control ice crystal size. Freezing conditions influence the pore network that later allows vapor escape. During primary drying, shelf temperature and chamber pressure are set so heat enters the product while its temperature stays below the collapse or eutectic point. Secondary drying then raises the shelf temperature to desorb bound water and lower residual moisture. Cycle design depends on formulation, fill volume, container type, and equipment capability.
The physics of lyophilization couples heat transfer, mass transfer, and phase behavior. Sublimation requires a vapor pressure difference between the ice front and the chamber, and the dried layer adds resistance to vapor flow. Amorphous formulations are characterized by a glass transition temperature of the maximally freeze-concentrated solute, often denoted Tg'. Crystalline bulking agents can provide structure, while amorphous excipients stabilize labile components. Open questions remain about spatial heterogeneity, edge effects, and how laboratory cycles scale to production.
==== Concerns ==== Numerous scholars and regulatory bodies have raised concerns over the safety profile of such products. One group of scholars argue that organic solvents introduce compounds into the standardized product that may affect the liver; these compounds are not extracted by water and are consequently largely absent from kava prepared with water. For instance, when compared with water extraction, organic solvents extract vastly larger amounts of flavokavains, compounds associated with adverse reactions to kava that are present in very low concentrations in noble kava, but significant in non-noble. They also point out that chemical solvents and water extract different compounds, and "[t]he extraction process may exclude important modifying constituents soluble only in water". In particular, it has been noted that, unlike traditional water-based preparations, products obtained with the use of organic solvents do not contain glutathione, an important liver-protecting compound. Another group of researchers noted that "the extraction process (aqueous vs. acetone in the two types of preparations) is responsible for the difference in toxicity as extraction of glutathione in addition to the kava lactones is important to provide protection against hepatotoxicity." It has also been argued that kavalactone extracts are often made from low-quality plant material, including the toxic aerial parts of the plant that contain the hepatotoxic alkaloid pipermethystine, non-noble kava varieties, or plants affected by mold.
The San Francisco 49ers defeated the Cincinnati Bengals 26 to 21, to win Super Bowl XVI at the Pontiac Silverdome in Pontiac, Michigan. The telecast of the game continues to hold the record for highest television ratings for a Super Bowl broadcast, with a 49.1 rating and a 73 share of the audience, with almost three out of four households with television watching the game. U.S. astronomer Edward L. G. Bowell discovered three asteroids in the same day, designating the 9 miles (14 km) minor planet as 3131 Mason-Dixon. The name honored English astronomers and surveyors Charles Mason and Jeremiah Dixon for whom the "Mason–Dixon line" boundary between U.S. states was named. On the same day, Bowell discovered 3749 Balam, which has two minor-planet moons revolving around it, and 2905 Plaskett. Born: Jamie "Killer" Lyon, Australian professional rugby league centre, selected as the National Rugby League's Dally M Medal winner for centre of the year in 2010, 2011, 2013 and 2014, and Centre of the Year by the Rugby League International Federation in 2011 and 2013; in Narrabri, New South Wales Died: Alfredo Ovando Candia, 65, President of Bolivia from 1969 to 1970 Karol Borsuk, 76, Polish mathematician and topologist known for the theories of absolute retracts (ARs) and absolute neighborhood retracts (ANRs), as well as the Borsuk-Spanier cohomotopy groups, Borsuk's conjecture, the Borsuk–Ulam theorem and the Bing–Borsuk conjecture. Fernando Sánchez Polack, 61, Spanish film actor with appearances in 110 films, primarily Westerns, from 1959 to 1992, died from a cardiac arrest.
== Risk factors == The increase in obesity in Brazil has been associated with multiple factors, including increased consumption of ultra-processed foods, reduced levels of physical activity, urbanisation and lifestyle changes, socioeconomic inequalities, increased sedentary behaviour, and changes in transportation and occupational patterns. Research has demonstrated associations between obesity and age, educational attainment, income, and regional disparities. Brazil's nutrition transition has been characterised by a gradual shift from traditional dietary patterns toward increased consumption of processed and ultra-processed foods.
==== Hypothalamic-pituitary-thyroid axis downregulation ==== Thyrotropin releasing hormone (TRH) neurons in the hypothalamus integrate global signals about the body's energy state. They may be stimulated by signals such as leptin, alpha-MSH, and catecholamines; and inhibited by glucocorticoids, neuropeptide Y, and agouti-related peptide.
Sources: en.wikipedia.org
The British Mass Spectrometry Society is a registered charity founded in 1964 that encourages participation in every aspect of mass spectrometry. It aims to encourage participation in all aspects of mass spectrometry on the widest basis, to promote knowledge and advancement in the field and to provide a forum for the exchange of views and information. The first foundations of the BMSS were laid in 1949 with the establishment of the Mass Spectrometry Panel by the Hydrocarbon Research Group.
On January 18, 2015, Alice in Chains performed in the halftime show of the NFC Championship Game between the Seattle Seahawks and the Green Bay Packers at CenturyLink Field in Seattle. Cantrell is a lifelong Seahawks fan and often attends their games. In August 2015, Bassist Mike Inez said that the band had been "throwing around riffs for a new record" and "taking it nice and slow". The band toured in the summer of 2015 and the summer of 2016, including select shows opening for Guns N' Roses as part of the Not in This Lifetime... Tour. The band finished their 2016 tour with a concert at the Grand Sierra Resort and Casino in Reno, Nevada on October 8, 2016. In November 2016, Alice in Chains released a cover of the Rush song "Tears", which was included in the 40th anniversary release of the album 2112. The home video Live Facelift was released on vinyl for the first time on November 25, 2016, as part of Record Store Day's Black Friday event. The album features six songs and only 5000 copies were issued. To celebrate the tenth anniversary of Record Store Day, on April 22, 2017, Legacy Recordings released "Get Born Again"/"What the Hell Have I", a special 45 RPM double 7" single featuring four tracks remastered and available on vinyl for the first time, "What the Hell Have I", "A Little Bitter", "Get Born Again" and "Died".
Canned goods and canning supplies tend to sell well during economic recessions as financially stressed consumers engage in cocooning, a behavior in which people stay home and reduce discretionary spending such as dining out and entertainment . Also, some people may become preppers and proceed to stockpile canned food. In February 2009 during a recession, the United States saw an 11.5% rise in sales of canning-related items. Some communities in the US have county canning centers which are available for teaching canning, or shared community kitchens which can be rented for canning one's own foods.
Sources: en.wikipedia.org
at IBM of methods to specifically produce single-walled carbon nanotubes by adding transition-metal catalysts to the carbon in an arc discharge. Thess et al. refined this catalytic method by vaporizing the carbon/transition-metal combination in a high-temperature furnace, which greatly improved the yield and purity of the SWNTs and made them widely available for characterization and application experiments. The arc discharge technique, well known to produce the famed Buckminsterfullerene, thus played a role in the discoveries of both multi- and single-wall nanotubes, extending the run of serendipitous discoveries relating to fullerenes. The discovery of nanotubes remains a contentious issue. Many believe that Iijima's report in 1991 is of particular importance because it brought carbon nanotubes into the awareness of the scientific community as a whole. In 2020, during an archaeological excavation of Keezhadi in Tamil Nadu, India, ~2600-year-old pottery was discovered whose coatings appear to contain carbon nanotubes. The robust mechanical properties of the nanotubes are partially why the coatings have lasted for so many years, say the scientists.
The headquarters of the Swiss charity Mine Action FSD, in Kharkiv, was struck by a Russian ballistic missile. The Ukrainian 79th Tavrian Air Assault Brigade claimed to have repelled a major Russian assault on Kurakhove, inflicting losses of 12 motorcycles destroyed, six tanks and seven armoured vehicles damaged, 40 Russian soldiers killed and 37 others injured. Ukrainian media reported that the HUR carried out a cyberattack on several banks operating in Russia and other financial institutions in the country. Ukrainian soldiers of the "Khortytsia" group, based in Kharkiv, shot other Ukrainian soldiers due to "personal" issues, killing three soldiers and wounding four. A GRU officer and his wife were injured in a car bombing in Moscow. The Ukrainians claimed that Russian losses in Vovchansk include the 138th Separate Guards Motor Rifle Brigade, the 83rd Tank Regiment and the 157th Tank Regiment. According to Vitaly Sarantsev, spokesman for Ukraine’s operational-tactical group Kharkiv, "the staff number of motorized rifle brigades in the Russian Federation is up to 5,000 personnel, and tank regiments have 94 units of equipment (tanks)". He claimed that Russian losses (killed, wounded, or captured) for "roughly a division's worth of personnel" were 91 percent.
== Laboratory directors == Clinical laboratories in the US that perform high complexity testing require a high complexity laboratory director (HCLD) who has earned a doctoral degree in chemical, physical, biological, or clinical laboratory science from an accredited institution and is certified by, and remains certified by, a board approved by HHS. The current approved boards are the following:
=== Processing === The final peptide is often modified, e.g., by glycosylation, acylation, halogenation, or hydroxylation. The responsible enzymes are usually associated to the synthetase complex and their genes are organized in the same operons or gene clusters.
Sources: en.wikipedia.org
Most lyophilized products are stored in sealed containers at controlled temperature and humidity. Some require refrigeration, while others are stable at room temperature. Protection from light and moisture is often necessary.
Cake collapse indicates that the porous structure was lost during drying. It can result from excessive product temperature or an unsuitable formulation. Collapsed cakes may have slower reconstitution and are often rejected by visual inspection.
Residual moisture affects the chemical and physical stability of a lyophilized solid. High moisture can promote degradation, aggregation, or cake shrinkage. The acceptable range is set for each product based on stability data.
The main change is sublimation, in which ice becomes water vapor without melting into liquid water. This occurs when the chamber pressure is held below the vapor pressure of ice while mild heat is supplied. The result is a dry, porous solid that retains much of its original shape.